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How to Convert Your Electric Tailgate Window to Manual
Contributed By: Bill Kelsey
- Open the tailgate and raise the window
- Remove the tailgate access cover
- Remove the tailgate glass
- Make sure you can access the 6 retaining screws (three
along the top, three along the bottom) through the large
holes in the regulator gears -- the lift will need to be
raised about halfway
- Disconnect the electric window lift wiring at the dash
switch and from the regulator
- Remove the electric window lift regulator and motor
assembly and donate it to a deserving masochist (or anyone who
will pay for it) IMPORTANT NOTE: On gear-driven sector-type
electrically operated regulators, the regulator control arms
are under pressure and can cause serious injury if the motor
is removd without first locking the sector gear; BE SURE to
lock the regulator sector gears in place with a pin,
screwdriver, or other metal rod inserted through the hole in
the lower half of the left (smaller) gear into the regulator
frame before removing the motor
- Install a well-greased manual window lift regulator
assembly liberated from a retired FSJ (or bought from Jeep, if
still available)
- Move the lock cylinder from the electric switch to the
manual crank handle so you don't have to carry another key (or
get the lock cylinder rekeyed)
- Reinstall the tailgate glass
- Find something creative to do with the nice dash switch
for the rear window (and when you do, let me know -- I've yet
to come up with something useful).
(I've often wondered if I could have converted the electric
lift assembly to a manual one by simply replacing the motor
with a crank-and-gear assembly -- but I had the whole manual
setup already and someone who wanted the electric lift, so
never bothered to check.)
Bill Kelsey
Aberdeen, SD
'79 widetrack Cherokee "S" (which began life with an electric
tailgate window lift, but now enjoys the distinctive and
classic crank)
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