Fusible link

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  • woodrow
    230 Tornado
    • Dec 25, 2005
    • 22

    Fusible link

    I keep blowing the fusible link at solinoid , leaves truck powerless. I changed it out for a 30 A glass fuse so I can fix on the run. It happens intermittently.
    Is this a common issue that someone can advise where to look. Harnesses are un molested
  • 440sixpack
    327 Rambler
    • Jul 21, 2016
    • 612

    #2
    It shouldn't be happening, you have a real problem. unless you have some serious add ons drawing juice then you have a short going to ground somewhere.




    If it were me I'd disconnect the battery when not in use until you find the problem. I do that on all my old rigs anyway.

    Comment

    • scout4bta
      258 I6
      • Apr 26, 2018
      • 326

      #3
      Or you have a high resistance some where in the circuit.
      When you have high resistance voltage goes down and current goes up.
      Last edited by scout4bta; 07-02-2018, 09:48 PM.
      1989 GW/91.5 Dodge W250 CTD flatbed/ 06 Ford Crown Vic Police Intercepter/05 Jeep Liberty Diesel.

      Comment

      • tgreese
        • May 29, 2003
        • 11682

        #4
        The fusible link is meant to protect the car from a shorted battery in case of a wreck or other catastrophe. If you are blowing the fusible link, you have a serious short to ground somewhere.

        Year, model?
        Tim Reese
        Maine beekeeper's truck: '77 J10 LWB, 258/T15/D20/3.54 bone stock, low options (delete radio), PS, hubcaps.
        Browless and proud: '82 J20 360/T18/NP208/3.73, Destination ATs, 7600 GVWR
        Copper Polly: '75 CJ-6, 304/T15, PS, BFG KM2s, soft top
        GTI without the badges: '95 VW Golf Sport 2000cc 2D
        ECO Green: '15 FCA Jeep Cherokee KL Trailhawk

        Comment

        • woodrow
          230 Tornado
          • Dec 25, 2005
          • 22

          #5
          I don't have any add ons , I figured it must be a short to ground.

          could the short causing it to blow be anywhere in the vehicle or is that link localized to a certain loop

          finding shorts not my strength

          Comment

          • woodrow
            230 Tornado
            • Dec 25, 2005
            • 22

            #6
            89 grand wagoneer

            Comment

            • tgreese
              • May 29, 2003
              • 11682

              #7
              There is a wiring diagram for an '88 here. http://oljeep.com/gw/elec/GW_wiring.html No '89 - you need the TSM for 1989. Available on CD-RM from ROckAuto. https://www.rockauto.com/en/moreinfo...182372&jsn=365 The '88 diagram is likely the same, and shows 4 fusible links. Which one is the problem?



              From the link, start tracing forward with your multimeter until you find the short.
              Last edited by tgreese; 07-03-2018, 10:31 AM.
              Tim Reese
              Maine beekeeper's truck: '77 J10 LWB, 258/T15/D20/3.54 bone stock, low options (delete radio), PS, hubcaps.
              Browless and proud: '82 J20 360/T18/NP208/3.73, Destination ATs, 7600 GVWR
              Copper Polly: '75 CJ-6, 304/T15, PS, BFG KM2s, soft top
              GTI without the badges: '95 VW Golf Sport 2000cc 2D
              ECO Green: '15 FCA Jeep Cherokee KL Trailhawk

              Comment

              • woodrow
                230 Tornado
                • Dec 25, 2005
                • 22

                #8
                Perfect, I have a plan

                Thanks

                Comment

                • woodrow
                  230 Tornado
                  • Dec 25, 2005
                  • 22

                  #9
                  OK 1 more question

                  Would any of those links render the vehicle dead, won't run

                  Comment

                  • tgreese
                    • May 29, 2003
                    • 11682

                    #10
                    Sure, the one to D4 would cut ignition power. I suspect that powers the whole dash.
                    I left out the link to the '88 diagram. Fixed now.
                    Tim Reese
                    Maine beekeeper's truck: '77 J10 LWB, 258/T15/D20/3.54 bone stock, low options (delete radio), PS, hubcaps.
                    Browless and proud: '82 J20 360/T18/NP208/3.73, Destination ATs, 7600 GVWR
                    Copper Polly: '75 CJ-6, 304/T15, PS, BFG KM2s, soft top
                    GTI without the badges: '95 VW Golf Sport 2000cc 2D
                    ECO Green: '15 FCA Jeep Cherokee KL Trailhawk

                    Comment

                    • woodrow
                      230 Tornado
                      • Dec 25, 2005
                      • 22

                      #11
                      What does D4 represent

                      Comment

                      • tgreese
                        • May 29, 2003
                        • 11682

                        #12
                        Don't know. It's a label, not a thing - should not let it throw you off. It may be described in the text that goes along with the diagram. I suspect that diagram was copied from a Hayne's or Chilton's manual, not the TSM.
                        Tim Reese
                        Maine beekeeper's truck: '77 J10 LWB, 258/T15/D20/3.54 bone stock, low options (delete radio), PS, hubcaps.
                        Browless and proud: '82 J20 360/T18/NP208/3.73, Destination ATs, 7600 GVWR
                        Copper Polly: '75 CJ-6, 304/T15, PS, BFG KM2s, soft top
                        GTI without the badges: '95 VW Golf Sport 2000cc 2D
                        ECO Green: '15 FCA Jeep Cherokee KL Trailhawk

                        Comment

                        • woodrow
                          230 Tornado
                          • Dec 25, 2005
                          • 22

                          #13
                          Awesome, Thanks again

                          Comment

                          • wiley-moeracing
                            350 Buick
                            • Feb 15, 2010
                            • 1430

                            #14
                            d-4 most likely is location in firewall connector

                            Comment

                            • Woodchomper
                              350 Buick
                              • Dec 17, 2002
                              • 923

                              #15
                              woodrow....I'm not so sure I would trust a 30A glass fuse in your application. Most glass fuses are fast-blow fuses. You might be better off using a 30A circuit breaker while you are isolating your problem. At least then if blows your vehicle run once the circuit cools off and resets itself.

                              Also, if you post the year of your Jeep it may help others to help you out.

                              I would stick to using the TSM (for your year) to do the wiring troubleshooting.
                              Last edited by Woodchomper; 07-03-2018, 01:38 PM.
                              1991 GW 401 /727TF/NP229 /4" Skyjacker /EBL TBI /CS-144
                              1981 J10 401 /727TF/NP208 /6" Superlift /CS-144

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